🎭 15 crafts · free build sheets · the workshop after dark

Every build term, read.

The vocabulary of the shop — drawn where a drawing beats a paragraph, then defined plainly.

The diagram board

Eight drawings that explain the rig.

1 head4 chest7 hands

The zone map

CosNFX maps a costume into effect areas — head, chest, hands — each its own trigger with its own sound. Calibration teaches the zones your motion.

5V STRIP data

The LED chain

Battery → board → strip, with data as the thin wire between. Amps flow by the meter — the cheat sheet does the hours math.

servo → horn → push-rod → eyelid

The linkage

The servo's horn pulls a push-rod; the rod lifts the eyelid. Angle in, expression out — every blink is a 90° story.

opposite bevels, glued flat 5 mm plate 5 mm plate cement: both faces, join once

The foam bevel

A bevel is a cut at an angle: two edges beveled in opposite directions glue flat into a smooth curve — the seam trick of the whole craft. Contact cement: coat both faces, wait tacky, join once.

10,000 mAh strip ~1 A/m point LEDs 20 mA each hours = mAh ÷ mA 1 A → ~7 honest h dim 30–50% ≈ ×2

The battery budget

Hours = mAh ÷ mA-draw: a 10,000 mAh bank feeding a ~1 A build is ~7 honest hours; point LEDs cost 20 mA each. Plan dimmed presets at 30–50% and double the number you got — full white is for photos, not the con plan.

ms → watch sensor <50 ms plays locally bluetooth hop 150–300 ms plan for it phone props 100–400 ms not for hits hits play local; props join for glow

The latency chain

From gesture to sound: the watch sensor lands under 50 ms — the app plays locally; a Bluetooth hop adds 150–300 ms, noticeable on sharp cues; phone-driven props run 100–400 ms — glow and ambience, not hits.

pour thin, high detail side up read the ratio (per product) cure 4–24 h

The mold box

The first mold is one open box: mount the master in a cardboard-and-hot-glue shell, detail side up — the pour side wants the smoothest face. Sloped walls and open shapes release cleanly; deep undercuts fight the demold. The ratio lives on the product (the app's catalog carries the exact pairs) — cure 4–24 h at room temp.

zigzag the cut tint underside only glue till tacky melt the edge — warm, not hot

The lace front

The cap meets skin at the lace: cut it in zigzags along the wig's pre-made hairline — never a straight line — tint the underside only, press onto glue cured until tacky, then melt the edge warm, not hot. Style with heat: boil-set ~80 °C, or 150–180 °C on heat-resistant fiber — strand-test first.

Addressable LED (NeoPixel)

A strip whose every pixel takes orders — one data wire, endless patterns.

Bevel cut

Slicing EVA at an angle so glued seams close into a smooth curve.

Contact cement

The foam glue: coat both sides, dry, then join — it bonds on contact.

Cut pile (rig)

See the site's rug cousins — here, a sheared prop pile that reads as fabric.

Debounce

Ignoring a sensor's double-fires so one gesture = one cue.

Diffuser

Anything translucent between LED and eye — the 10 mm rule turns points into glow.

EVA foam

Heat-formable closed-cell foam; thickness in mm is the build's vocabulary.

End-of-motion

Where an effect should land: the strike point of the movement, not its start.

Gesture zone

The app's editable trigger areas — seven by default, calibrated to you.

Heat forming

Warming EVA so it keeps a new shape — gloves + ventilation always.

Latency budget

The milliseconds between gesture and sound; watch-speaker ≈ instant, Bluetooth +150–300 ms.

Plasti Dip

The rubbery primer coat that makes foam paintable and sealable.

Pro

The app's one-time upgrade: custom content, timelines, prop control, no attribution line.

Pulse width

A servo's instruction: 1–2 ms pulses choose the angle; sent 50× a second.

Push-rod

The linkage translating servo angle into eyelid/brow motion.

Primer

The sealing layer before paint — Plasti Dip, gesso, or mod-podge, in order of budget.

Servo

A gearmotor that holds an angle instead of spinning — animatronics in a box.

Sweep test

Bench-checking a mech's full motion before it meets glue or skin.

Weathering

The paint arts that age props: washes in recesses, dry-brush on edges, chips at stress.

Wing

Build TV's sections — one craft, one shelf of video.